Vevor 10AWG-BLACK-L 30.5M User Manual

The Vevor 10AWG-BLACK-L is a 30.5-meter (100-foot) spool of 10 American Wire Gauge (AWG) black-stranded copper wire, designed for low-voltage electrical applications. It features a high strand count for flexibility, PVC insulation rated for 600V, and a temperature rating of up to 105°C. Suitable for automotive, marine, solar, and general DC power distribution. Below are key sections for safety, specifications, installation guidelines, applications, and troubleshooting.

1. Features at a Glance 2. Installation Guidelines 3. First-Time Setup 4. Specifications 5. Tools and Materials 6. Connecting Devices 7. Common Applications 8. Safety Features 9. Care & Storage 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: 10 AWG stranded copper conductor, Black PVC insulation, 30.5M spool.

FeatureDescription
ConductorStranded copper for flexibility
Gauge (AWG)10 AWG
InsulationPVC, 600V rating
ColorBlack
Length30.5 meters (100 feet)
Temperature RatingUp to 105°C (221°F)
Strand CountHigh count for superior flexibility
ApplicationLow-voltage DC circuits, automotive, solar, marine
PackagingReusable spool with wire gauge markings
ComplianceRoHS compliant

Installation Guidelines

Unpack and inspect the spool for damage. Ensure proper tools are available.

  1. Measure and Cut: Unroll needed length from spool and cut using wire cutters.
  2. Strip Insulation: Use a wire stripper to remove approximately 1/2 inch (12-13mm) of insulation from each end.
  3. Terminate: Attach appropriate terminals (ring, spade, butt connectors) using a crimping tool. Solder if required for the application.
  4. Route Wire: Secure wire along the intended path using cable ties or clamps, avoiding sharp edges and heat sources.
  5. Connect: Attach to power source and load, ensuring polarity is correct (positive to positive, negative to negative).

WARNING! Always disconnect power before working on electrical circuits. Use personal protective equipment (PPE).

First-Time Setup

Plan your wiring project before starting.

  1. Determine Requirements: Calculate the required wire length and current load for your application.
  2. Select Fuse/Circuit Breaker: Install an appropriately rated fuse or circuit breaker (typically 30A for 10 AWG in automotive DC) near the power source.
  3. Prepare Wire Ends: Strip and crimp terminals as described in Installation.
  4. Test Continuity: Use a multimeter to check for continuity and ensure no short circuits before applying power.
  5. Secure Connections: Tighten all terminal screws and cover exposed connections with heat shrink or electrical tape.

CAUTION! Do not exceed the ampacity rating of the wire. Refer to the ampacity chart.

Specifications

Tools and Materials

Required for proper installation.

Essential Tools: Wire Cutters, Wire Strippers, Crimping Tool, Multimeter, Screwdrivers, Wrenches.

Materials: Heat Shrink Tubing, Electrical Tape, Cable Ties, Cable Clamps, Appropriate Terminals (Ring, Spade, Butt Connectors), Fuses/Circuit Breakers.

Connecting Devices

For connecting batteries, inverters, solar panels, amplifiers, lights, etc.

  1. Identify Terminals: Determine positive (+) and negative (-) terminals on both source and device.
  2. Prepare Wires: Cut two lengths of wire (one for positive, one for negative). Strip and crimp terminals on both ends.
  3. Connect Negative First: Attach the negative wire from the device to the power source's negative terminal.
  4. Connect Positive: Attach the positive wire from the device to the power source's positive terminal.
  5. Install Protection: Ensure a fuse is installed on the positive line, close to the power source.

Tip: Use red wire for positive and black wire for negative to maintain standard color coding.

Common Applications

Ideal for various low-voltage DC power applications.

  1. Automotive: Battery cables, amplifier power/ground, auxiliary lighting, winches.
  2. Marine: Trolling motor wiring, bilge pump connections, battery banks.
  3. Solar Power: Connecting solar panels to charge controllers, battery interconnects.
  4. RV/Camper: 12V DC distribution for lights, fans, and appliances.
  5. General DC Power: Power supplies, robotics, custom electrical projects.

WARNING! Not intended for standard 120V/240V AC household wiring. Use only for low-voltage applications as rated.

Safety Features

Inherent safety of the product and best practices.

Wire Construction: High-temperature PVC insulation resists melting and abrasion. Stranded design prevents breakage from vibration.

Installation Safety: Always fuse the circuit. Ensure all connections are tight to prevent arcing and heat buildup. Use grommets when passing through metal panels.

Care & Storage

Store unused wire properly to maintain its condition.

Keep the spool in a cool, dry place away from direct sunlight, moisture, and corrosive chemicals. If wire is removed from the spool, coil it neatly to prevent kinks and tangles. Inspect wire for nicks or cuts in the insulation before each use.

CAUTION! Do not expose to open flame or excessive heat beyond its rating. Do not run wire near moving parts without proper protection.

Regulatory Information

This product is RoHS (Restriction of Hazardous Substances) compliant. It is designed for low-voltage applications and is not certified for use as building wire under the National Electrical Code (NEC) for AC mains voltage. The manufacturer is not liable for improper installation or use outside of specified parameters. For support, visit www.vevor.com or contact customer service.

Troubleshooting

SymptomPossible CauseCorrective Action
No power to deviceLoose connection, blown fuseCheck and tighten all terminals. Inspect and replace fuse if blown.
Wire gets hotOverloaded circuit, poor connectionReduce load to within wire's ampacity. Check for corroded or loose terminals and clean/tighten.
Intermittent operationBroken strand, faulty crimpInspect wire for damage near connections. Re-crimp or replace the terminal.
Voltage drop is highWire too long for load, undersized wireUse a shorter run or a larger gauge (lower AWG number) wire for the application.
Insulation damagedRubbing against sharp edge, excessive heatRe-route wire away from hazard. Protect with conduit or split loom. Replace damaged section.

Reset: N/A for wire. Check connected devices and circuit protection.

Service: For product defects, contact Vevor customer service via www.vevor.com.

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