Tuuci SOLANOX CABANA Installation Instructions Manual

The Tuuci SOLANOX CABANA is a premium outdoor shade structure featuring a durable aluminum frame, high-performance Sunbrella fabric canopy, and an adjustable cantilever design. This manual provides essential information for safe and proper assembly, installation, maintenance, and operation of your SOLANOX CABANA. Please read all instructions carefully before beginning installation.

Package Contents & Pre-Installation

Unpack all components and verify against the parts list. Lay out all parts in a clean, open area.

NOTE: Do not discard packaging until assembly is complete and all parts are verified.

Tools Required

Gather the following tools before starting. Some are provided in the hardware kit.

• Provided: Hex Key Set, Adjustable Wrench.
• Not Provided (Required): Tape Measure, Level, Drill with appropriate bits (for anchoring), Socket Set, Rubber Mallet, Ladder, Safety Glasses, Gloves.
• Not Provided (Optional): Concrete Mix & Tools (for permanent base), Assistant (highly recommended).

Site Preparation & Safety

Choosing and preparing the correct site is critical for stability and safety.

1. Select Location: Choose a firm, level surface (concrete, pavers, compacted soil). Ensure minimum clearance of 10 feet from structures, trees, and overhead wires.
2. Check Underground Utilities: Call 811 (USA) before digging to mark any underground lines.
3. Clear Area: Remove all debris, rocks, or obstacles from the installation zone.
4. Plan for Base: Decide on anchoring method: Permanent Concrete Footing (recommended) or Temporary Weighted Base (provided weights or aftermarket).

WARNING! This structure is heavy. Use at least two people for assembly and lifting. Wear safety glasses and gloves. Do not assemble in high winds or inclement weather.

Base Assembly & Anchoring

Secure the mast base first. This is the most critical step for overall stability.

1. Assemble Base Plate: Attach the provided base plate to the bottom of the main mast section using the specified bolts. Do not fully tighten until final alignment.
2. Position Mast: With assistance, hold the mast assembly upright in the exact desired location.
3. Permanent Anchoring (Recommended):
   • Dig holes for concrete footings as per local code (typically 18" deep x 12" wide).
   • Place the base plate into the hole, use a level to ensure the mast is perfectly plumb in all directions.
   • Pour concrete around the base plate. Allow concrete to cure fully (minimum 48-72 hours) before proceeding.
4. Temporary Anchoring: If using weighted bases, fill them as instructed and secure the mast base to them. Ensure weights are sufficient for your wind region.

CAUTION! An improperly anchored base can cause the cabana to tip over, resulting in injury or damage. Always ensure the mast is perfectly vertical.

Main Frame Assembly

Assemble the cantilever arm and rib structure on the ground before attaching to the mast.

1. Lay Out Frame: On a soft surface (grass, blanket), lay the cantilever arm flat.
2. Attach Ribs: Connect the rib assemblies to the pivot points on the cantilever arm using the provided pivot bolts. Hand-tighten only.
3. Attach to Mast: With assistance, lift the entire arm/rib assembly and connect it to the mounting bracket on the mast. This is a two-person lift. Insert the main pivot bolt and hand-tighten.
4. Install Crank Mechanism: Attach the tilt crank to the designated gearbox on the mast. Ensure it engages properly.
5. Initial Tightening: Once the frame is hanging from the mast and all parts are aligned, begin tightening all bolts and set screws. Do not overtighten.

Canopy Installation

Installing the fabric canopy requires care to avoid tearing.

1. Unfold Canopy: Lay the canopy fabric flat on a clean surface, right side up. Identify the front (usually marked).
2. Position Frame: Lower the cantilever arm so the ribs are close to the ground and accessible.
3. Attach Front: Starting at the front center of the canopy, attach the grommet to the corresponding hook or slot on the front rib. Work symmetrically outward to each side.
4. Attach Sides & Rear: Gradually work along the sides and to the rear, attaching each grommet to its respective rib point. The fabric should be taut but not stretched.
5. Final Attachment: Secure all remaining grommets. Ensure the canopy is centered and smooth with no major wrinkles.

Tip: Perform this step on a calm day. Do not force the fabric; if it doesn't align easily, reposition the frame or check grommet order.

Final Adjustments & Operation

Complete assembly and test all functions.

1. Raise the Arm: Use the crank handle to slowly raise the cantilever arm to its desired height. The motion should be smooth.
2. Check Clearance & Level: Ensure the canopy is level and has adequate clearance from the ground and surrounding objects in all tilt positions.
3. Tighten All Hardware: Go back and perform a final torque check on all bolts, especially pivot points and base connections.
4. Test Tilt Function: Use the crank to adjust the tilt angle of the canopy. It should move freely and lock securely at various positions.
5. Final Inspection: Walk around the entire structure. Look for loose parts, fabric stress points, or any misalignment.

Operation: To adjust shade, simply turn the crank clockwise to lower/increase tilt, counter-clockwise to raise/decrease tilt. Never force the crank.

Care, Maintenance & Storage

Proper care extends the life of your SOLANOX CABANA.

• Fabric (Sunbrella): Clean with mild soap, soft brush, and water. Rinse thoroughly. Allow to air dry completely before closing. Do not machine wash.
• Frame (Aluminum): Wash with mild soap and water. Periodically check for and tighten any loose hardware. Inspect for corrosion.
• Mechanism: Lubricate pivot points annually with a silicone-based lubricant. Keep crank mechanism clean.
• Storage: For winter or long-term storage, remove the canopy fabric, clean it, fold loosely, and store in a cool, dry place. It is recommended to cover the frame or disassemble it if in a harsh climate.

CAUTION! Do not use abrasive cleaners, bleach, or pressure washers on the canopy or frame. Always lower the canopy during high winds or heavy snow to prevent damage.

Warranty & Support

Tuuci products are backed by a limited warranty. Please see your official warranty card for specific terms and durations, which vary by component (e.g., frame, fabric).

Registration: Register your product online at www.tuuci.com to activate your warranty.

Support: For technical assistance, missing parts, or warranty claims:
Phone: 1-800-XXX-XXXX
Email: [email protected]
Website: www.tuuci.com/support

Have your model number (SOLANOX CABANA) and serial number ready when contacting support.

Troubleshooting

Safety First: If a major structural issue is suspected, lower the canopy to its safest position and contact Tuuci support immediately. Do not use a damaged product.