Sunforce 85 WATT MONOCRYSTALLINE SOLAR PANEL User Manual

The Sunforce 85 Watt Monocrystalline Solar Panel is a high-efficiency photovoltaic module designed for off-grid power generation. It features a durable aluminum frame, tempered glass surface, and weather-resistant construction for outdoor use. Ideal for charging 12V batteries, powering RVs, cabins, boats, and backup systems. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Connections 6. Connecting to System 7. Operation & Performance 8. Maintenance 9. Regulatory Information 10. Troubleshooting

Features at a Glance

Key components: Monocrystalline solar cells, Junction box with bypass diodes, MC4 connectors, Aluminum frame, Tempered glass surface.

Feature	Description
Rated Power	85 Watts at Standard Test Conditions (STC)
Cell Type	High-efficiency monocrystalline silicon
Frame	Anodized aluminum alloy for durability
Weather Rating	IP65 rated junction box; weather-resistant
Connectors	MC4 compatible for easy connection
Dimensions	Approx. 39.6 x 26.8 x 1.4 inches
Weight	Approx. 18.7 lbs
Operating Temp	-40°F to 185°F (-40°C to 85°C)
Maximum System Voltage	600V DC (UL listed)
Warranty	25-year limited power output warranty

Installation

Unpack and inspect contents. Ensure all parts are present and undamaged.

Choose Location: Select a site with maximum sunlight exposure, free from shading (trees, buildings).
Mounting: Use included mounting brackets or compatible hardware. Secure panel to roof, ground mount, or pole using corrosion-resistant bolts.
Orientation: Tilt panel toward the sun (angle varies by latitude and season).
Wiring: Route cables from junction box to charge controller, keeping them protected and away from sharp edges.

WARNING! Do not install during inclement weather. Ensure mounting surface can support panel weight. Use proper personal protective equipment (PPE).

First-Time Setup

After mounting, connect to a solar charge controller and battery system.

Connect Panel to Charge Controller: Use MC4 connectors to link panel's positive (+) and negative (-) leads to corresponding inputs on charge controller.
Connect Charge Controller to Battery: Follow controller manual to connect to 12V battery (ensure correct polarity).
Verify Operation: Check charge controller display for incoming voltage (should be ~18V open circuit in full sun).
System Check: Ensure all connections are tight and weatherproof.

CAUTION! Never connect panel directly to battery without a charge controller. Risk of overcharging and damage.

Specifications

Maximum Power (Pmax): 85W
Open Circuit Voltage (Voc): 22.5V
Short Circuit Current (Isc): 5.05A
Maximum Power Voltage (Vmp): 18.0V
Maximum Power Current (Imp): 4.72A
Power Tolerance: ±3%
Cell Efficiency: Up to 19%
Frame Material: Anodized aluminum
Front Glass: 3.2mm tempered, high-transmittance
Junction Box: IP65, with bypass diodes
Certifications: UL 1703, IEC 61215, IEC 61730

Controls and Connections

Panel has no active controls. Power management is handled by external charge controller.

Junction Box: Located on back of panel. Contains terminal block for positive (+) and negative (-) leads, sealed with MC4 connectors.

MC4 Connectors: Standard solar connectors. Male connector is positive (+), female is negative (-). Ensure proper mating and weatherproof seals.

Grounding: Use grounding lug (if provided) to connect frame to earth ground per local electrical codes.

Connecting to System

For 12V battery charging system with charge controller.

Turn off all system components before connecting.
Connect panel wires to charge controller "PV" or "Solar" inputs.
Connect charge controller to battery (observe polarity).
Connect load (inverter, lights) to charge controller load terminals or battery.
Power on charge controller; verify input voltage from panel.

Tip: Use proper gauge wiring to minimize voltage drop. Protect wires with conduit where necessary.

Operation & Performance

Panel generates DC electricity when exposed to sunlight.

Daily Operation: Panel works automatically. Output varies with sunlight intensity, angle, and temperature.
Monitoring: Check charge controller for charging status, voltage, and current.
Seasonal Adjustment: Adjust tilt angle seasonally for optimal performance.
Snow/Ice: Clear snow accumulation gently to restore output.
Shading: Avoid partial shading; it significantly reduces output.

WARNING! Do not attempt to disconnect under load. Do not touch terminals during operation.

Maintenance

Regular maintenance ensures long-term performance.

Cleaning: Periodically clean glass surface with water and soft cloth. Remove dirt, dust, bird droppings.
Inspection: Check for physical damage, loose connections, corrosion, or water ingress in junction box.
Mounting Hardware: Inspect and tighten bolts annually.
Wiring: Ensure cables are secure, undamaged, and connectors are sealed.

CAUTION! Do not use abrasive cleaners or high-pressure water. Disconnect panel before maintenance.

Regulatory Information

This product complies with relevant U.S. and international safety standards. UL 1703 listed. Copyright © Sunforce. For support, visit www.sunforceproducts.com or contact 1-800-667-8727. Dispose of product according to local electronic waste regulations.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No output voltage	Shading, poor connections, faulty controller	Check for shading; verify all connections; test with multimeter.
Low power output	Dirty panel, incorrect angle, high temperature	Clean panel; adjust tilt; ensure proper ventilation.
Junction box hot	Faulty diode or short circuit	Disconnect and contact qualified technician.
Battery not charging	Wrong controller settings, bad battery	Verify controller configuration; test battery health.
Physical damage	Impact, hail, weathering	Inspect for cracks; contact support if damaged.

Safety First: If in doubt, consult a qualified solar installer or electrician.

Service: 1-800-667-8727; www.sunforceproducts.com