Projecta SPP40K Quick Start Manual

The Projecta SPP40K is a 40 Amp Smart Battery Charger with microprocessor control, suitable for charging and maintaining 12V lead-acid batteries (Wet, AGM, Gel, Calcium). It features multiple charging modes (Standard, AGM, Recond), battery diagnosis, spark-proof technology, reverse polarity protection, and a rugged, weather-resistant design. Below are key sections for safety, features, installation, operation, and troubleshooting.

1. Features at a Glance 2. Safety Instructions 3. Installation & Connection 4. Specifications 5. Controls and Indicators 6. Charging Operation 7. Maintenance Mode 8. Care & Storage 9. Regulatory Information 10. Troubleshooting

Features at a Glance

Key components: Microprocessor control unit, Heavy-duty clamps, AC power cord, LED status indicators, Mode selection buttons.

Feature	Description
Microprocessor Control	Automatically selects optimal charging algorithm
Multiple Battery Types	Wet, AGM, Gel, Calcium
Charging Modes	Standard, AGM, Recondition (Recond)
Spark-Proof Technology	Safe connection to battery terminals
Reverse Polarity Protection	Protects charger if clamps are connected incorrectly
Battery Diagnosis	Tests battery condition before charging
LED Indicators	Show charging status and faults
Rugged Design	Weather-resistant casing
Maintenance Mode	Float charging to maintain battery
40 Amp Output	Fast charging capability

Safety Instructions

Read all instructions before use. Charger contains electrical parts.

Use in well-ventilated area away from sparks or flames.
Do not charge frozen or damaged batteries.
Ensure AC power is OFF before connecting to battery.
Connect RED clamp to POSITIVE (+) terminal first, then BLACK to NEGATIVE (-).
Disconnect in reverse order after charging.

WARNING! Risk of explosion or electric shock. Follow instructions precisely. Keep away from children.

Installation & Connection

Unpack and inspect contents. Place charger on stable, dry surface near battery.

AC Connection: Plug charger into grounded 230V AC outlet.
Battery Connection: Ensure battery terminals are clean. Connect RED clamp to battery POSITIVE (+) terminal.
Connect BLACK clamp to battery NEGATIVE (-) terminal or vehicle chassis ground.
Power On: Switch AC power ON. Charger will perform automatic diagnosis.

CAUTION! Do not connect clamps to each other. Ensure clamps have firm contact.

Specifications

Model: SPP40K
Input Voltage: 230V AC, 50Hz
Output Voltage: 12V DC
Charging Current: 40 Amps max
Battery Types: 12V Lead-Acid (Wet, AGM, Gel, Calcium)
Charging Modes: Standard, AGM, Recond
Protections: Reverse polarity, short circuit, over-temperature
Indicators: LED for Power, Charging, Fault, Maintenance
Operating Temp: -20°C to 50°C
Dimensions: Approx. 300 x 150 x 200 mm
Weight: Approx. 5 kg

Controls and Indicators

Front Panel: POWER button, MODE button, LED indicators.

LED Indicators:

POWER (Green): AC power connected.
CHARGING (Flashing Green): Battery is charging.
FAULT (Red): Error detected (reverse polarity, bad battery).
MAINTENANCE (Solid Green): Battery fully charged, maintaining.

Mode Selection: Press MODE button to cycle through: STD (Standard Wet), AGM (AGM/Gel), RECOND (Recondition for sulfated batteries).

Charging Operation

Charger automatically diagnoses battery and selects charging stage.

Connect charger as per Installation steps.
Select appropriate MODE for your battery type.
Charger will begin automatically. CHARGING LED flashes.
Charging Stages:
- Bulk: High current until ~80% charged.
- Absorption: Voltage constant, current tapers.
- Float: Maintenance voltage to prevent overcharge.
When MAINTENANCE LED lights solid, charging is complete.
Disconnect AC power, then remove BLACK clamp, then RED clamp.

Tip: For deeply discharged batteries, use RECOND mode to attempt recovery.

Maintenance Mode

After full charge, charger switches to Maintenance (Float) mode automatically. Maintains battery at optimal voltage without overcharging. Ideal for seasonal vehicles or long-term storage. LED remains solid green. Can be left connected for extended periods.

Care & Storage

Unplug and disconnect from battery before cleaning. Wipe with dry cloth. Store in cool, dry place. Coil cables neatly.

CAUTION! Do not immerse in water. Do not use solvents.

Regulatory Information

Complies with relevant Australian and New Zealand standards for battery chargers. This product is designed for indoor/outdoor use in dry conditions. Copyright © Projecta. For support, visit www.projecta.com.au or contact customer service.

Troubleshooting

Symptom	Possible Cause	Corrective Action
FAULT LED is Red	Reverse polarity, poor connection, damaged battery	Check clamp connections (RED to +, BLACK to -). Clean terminals. If fault persists, battery may be faulty.
No LED lights	No AC power	Check AC outlet and power cord connection.
CHARGING LED does not flash	Battery already fully charged, or not accepting charge	Battery may be full (check MAINTENANCE LED). For dead battery, try RECOND mode.
Charger gets hot	Normal during high-current charging, or ventilation blocked	Ensure vents are clear. If excessively hot, disconnect and allow to cool.
Battery not holding charge	Battery may be old or damaged	Test battery with load tester. Charger cannot repair physically damaged batteries.

Reset: Disconnect from AC and battery for 2 minutes to reset microprocessor.

Service: Do not attempt to repair. Contact authorized service center.