Num'axes SOL1072 User Manual

The Num'axes SOL1072 is a high-precision industrial motion controller designed for multi-axis CNC applications, featuring advanced interpolation algorithms, real-time feedback, and compatibility with various servo and stepper motor drives. It supports G-code programming, offers extensive I/O capabilities, includes safety interlocks, and provides comprehensive diagnostic tools. Below are key sections for safety, features, installation, setup, operation, programming, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Programming and Operation 8. Safety Features 9. Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Main control unit with integrated processor, Operator Panel, Motor drive connectors, I/O terminals, Ethernet port, USB programming port.

Feature	Description
Multi-axis control	Simultaneous control of up to 8 axes with linear/circular interpolation
Ethernet port	For network connectivity and remote monitoring
USB programming port	For uploading G-code and configuration files
I/O terminals	24 digital inputs / 16 digital outputs for peripheral control
Power input connector	24V DC industrial power supply input
Motor drive connectors	For connecting servo/stepper motor drives
Emergency Stop	Hardware emergency stop circuit
Operator Panel	LCD display with membrane keypad for manual operation
Status LEDs	Visual indicators for power, error, and communication status
Reset button	System reset and fault clearance

Installation

Unpack and inspect contents. Mount in appropriate industrial enclosure.

Mounting: Secure unit to DIN rail or panel using provided brackets.
Power connection: Connect 24V DC power to terminals, observing polarity.
Motor drive connections: Connect drive cables to appropriate axis connectors.
I/O wiring: Connect sensors, switches, and actuators to I/O terminals.
Connect to network/pc: Use Ethernet or USB cable for programming.

WARNING! Ensure power is disconnected during installation. Follow local electrical codes.

First-Time Setup

Apply power; initialize system via operator panel.

Power on: Apply 24V DC; observe power LED illumination.
Initialize parameters: Navigate menu to load default axis parameters.
Configure communication: Set IP address via Ethernet or configure USB.
Motor tuning: Run auto-tuning routine for each connected axis.
Test I/O: Verify input and output functionality.

CAUTION! Ensure moving parts are clear before motor tuning.

Specifications

Control Axes: Up to 8 axes simultaneously.
Positioning Resolution: 0.1 micron (configurable).
Communication: Ethernet 10/100, USB 2.0, RS-232 optional.
I/O: 24 DI / 16 DO (24V DC, optically isolated).
Programming: Standard G-code (ISO 6983), custom macros.
Power Supply: 24V DC ±10%, 5A.
Operating Temperature: 0°C to 55°C (32°F to 131°F).
Protection: IP20 (for enclosed installation).

Controls and Settings

Access menus via Operator Panel or remote software. Front Panel: POWER, EMERGENCY STOP, RESET, navigation keys.

Software Interface: POWER, Jog controls, Program Run/Stop, Feedrate override, Spindle control, MENU, SETUP, DIAGNOSTICS.

Motion Parameters: Acceleration, Deceleration, Jerk, Following Error. I/O Configuration: Map inputs/outputs to functions. Communication: Set IP, baud rates. Program Management: Load, edit, save G-code files. Diagnostics: View error logs, system status, axis position.

Connecting Devices

Motor Drives: Dedicated connectors per axis. I/O: Terminal blocks for sensors/actuators. PC: Ethernet or USB.

Turn off power before making connections.
Match cable types to connectors (e.g., shielded cable for motor drives).
Secure all connections and strain reliefs.
Select communication mode via SETUP menu (Network/USB).

Tip: Use twisted-pair shielded cables for noise immunity.

Programming and Operation

Supports standard G-code with extensions for advanced motion.

Load program: Transfer G-code file via USB or network.
Run: Press CYCLE START; monitor execution on display.
Jog: Use axis keys for manual positioning.
Override: Adjust feedrate and spindle speed during operation.
Single Block: Execute program one line at a time for debugging.
Tool Offsets: Set and manage tool length and diameter compensation.
Macros: Execute custom macro programs for repetitive tasks.
Data Logging: Record position, velocity, and error data.

WARNING! Always verify program in simulation or single block mode before full execution.

Safety Features

Emergency Stop: Hardwired circuit stops all motion immediately. Software Limits: Configurable soft limits for each axis. Drive Enable: Safety relay circuit for drive power. Fault Monitoring: Real-time monitoring of drives, temperature, and following error.

Maintenance

Power off before maintenance. Periodically check connections for tightness. Keep ventilation paths clear.

CAUTION! Do not use compressed air for cleaning near connectors. Backup parameters regularly.

Regulatory Information

CE Compliant: Meets EU directives for EMC and low voltage safety. UL Recognized component. Copyright © 2025 Num'axes Technologies; all trademarks are property of their respective owners. For technical support, visit www.numaxes-support.com or contact +1-800-555-1072.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No power	Power supply/connections	Verify 24V DC input; check fuse; inspect wiring.
Axis not moving	Drive fault/enable signal	Check drive status LEDs; verify enable circuit.
Communication error	Cable/configuration	Check Ethernet/USB cable; verify IP/baud settings.
I/O not responding	Wiring/power	Verify 24V I/O supply; check sensor/actuator wiring.
Following error	Mechanical load/tuning	Reduce load; re-run auto-tuning; check for binding.

Reset: Use RESET button to clear non-critical faults.

Service: +1-800-555-1072; www.numaxes-support.com