Kings Adventure Fixed Solar Panel Kit User Manual

The Kings Adventure Fixed Solar Panel Kit is a complete, pre-configured solar power solution designed for permanent off-grid or backup power installations. It includes high-efficiency monocrystalline solar panels, a charge controller, mounting hardware, and all necessary cabling for a fixed, roof or ground-mounted setup. Below are key sections for safety, components, installation, operation, maintenance, and troubleshooting.

Kit Components & Specifications

Ensure all listed components are present before beginning installation.

Electrical Specifications: Panel VOC: 22.5V, Vmp: 18V, Imp: 5.56A. Controller Input: 12V/24V Auto. Max System Voltage: 100VDC.

Safety Precautions

Solar systems involve high voltage DC electricity. Failure to follow safety procedures can result in severe injury, fire, or death.

1. Electrical Safety: Always disconnect the solar array at the controller and battery before working on any part of the system. Cover panels with opaque material to stop generation.
2. Mechanical Safety: Use proper personal protective equipment (PPE). Ensure mounting structure can handle panel weight and wind/snow loads.
3. Fire Safety: Install components away from flammable materials. Use correctly rated fuses and breakers.
4. Battery Safety: Work in a well-ventilated area. Avoid sparks near batteries. Use insulated tools.

WARNING! Only qualified persons should perform the electrical installation in accordance with local electrical codes.

Installation Planning & Site Selection

Proper planning ensures optimal performance and system longevity.

1. Sun Exposure: Select a location with maximum, unobstructed sunlight from 9 AM to 3 PM year-round. Avoid shading from trees, chimneys, or other structures.
2. Orientation & Tilt: For fixed installations in the Northern Hemisphere, panels should face TRUE SOUTH. The optimal tilt angle equals your local latitude for year-round production.
3. Roof/Ground Assessment: For roofs, verify structural integrity. Use proper flashing and sealants to prevent leaks. For ground mounts, use a concrete foundation as specified.
4. Distance to Batteries: Minimize cable run length between panels and charge controller to reduce voltage drop.

Mounting & Mechanical Installation

Follow these steps to securely mount the solar panel array.

1. Assemble Mounting Rails: Connect rail sections as per diagram. Ensure they are level and straight.
2. Attach Brackets to Rails: Space brackets according to panel dimensions. Do not fully tighten yet.
3. Secure Rails to Structure: Attach rails to roof rafters or ground mount posts using provided lag bolts. Seal all roof penetrations.
4. Mount Panels: Lift panels onto rails (use two people). Secure panels to mounting clamps using the provided bolts and spring washers. Torque to specification (typically 20-25 ft-lbs).
5. Final Check: Ensure all bolts are tight and panels are secure. There should be no wobble or flex.

CAUTION! Do not walk on solar panels. Do not drop tools onto panels. Handle with care to avoid micro-cracks.

Electrical Wiring & Connections

Correct wiring is critical for safety and performance. Connect in this order: Battery -> Controller -> Solar Array.

1. Connect Battery to Controller: Use appropriately sized cables. Connect POSITIVE (+) battery terminal to controller's BAT+ terminal. Connect NEGATIVE (-) battery terminal to controller's BAT- terminal. Observe polarity!
2. Connect Solar Array to Controller: Using the pre-installed MC4 cables, connect the panel strings to the controller's PV+ and PV- terminals. Ensure all MC4 connections are fully seated and weather-tight.
3. Grounding: Connect the panel frames and mounting system to a proper earth ground as per local electrical code using the provided grounding lugs and wire.
4. Install Protection: Install the provided DC breakers or fuses in the positive lines between the battery/controller and the PV array/controller as shown in the wiring diagram.

WARNING! Never connect the solar panels directly to the battery. Always use the provided charge controller.

System Commissioning & Startup

Power up the system and configure the controller.

1. Initial Check: Verify all connections are tight and correct. Ensure battery is at a safe charge level (above low voltage disconnect).
2. Power On: The charge controller LCD should illuminate, showing battery voltage and status.
3. Controller Setup: Use the controller buttons to set the battery type (e.g., Flooded, AGM, Gel, Lithium). Set the charging parameters (Absorption, Float voltage) as recommended by your battery manufacturer.
4. Verify Operation: During daylight, the controller should indicate "Charging" and show incoming current from the solar panels.

Tip: Keep the system manual handy for controller-specific menu navigation.

Operation & Performance Monitoring

Monitor your system regularly to ensure it is operating correctly.

• Daily Check: Glance at the controller display to confirm battery is charging during sun hours and voltage is within normal range.
• Performance Metrics: Monitor daily amp-hours (Ah) harvested. A significant drop may indicate shading, dirt, or a fault.
• Seasonal Adjustment: For fixed-tilt systems, performance will vary with seasons. Expect lower output in winter due to shorter days and sun angle.
• Load Management: Do not exceed the continuous output rating of your system. Use energy-efficient appliances.

Maintenance & Cleaning

Minimal maintenance is required for long-term reliability.

1. Panel Cleaning: Clean glass surface 2-4 times per year, or when visibly dirty. Use water and a soft cloth or sponge. For stubborn dirt, use a mild, non-abrasive soap. Rinse thoroughly. Clean early morning or evening when panels are cool.
2. Visual Inspection: Periodically check for:
   • Loose wiring or corrosion at connections.
   • Cracks in panel glass or frames.
   • Secure mounting hardware.
   • Vegetation causing shading.
3. Battery Maintenance: Follow your battery manufacturer's guidelines for watering (flooded lead-acid) and terminal cleaning.

CAUTION! Do not use abrasive materials, harsh chemicals, or high-pressure water jets on panels. Do not walk on panels.

Troubleshooting Guide

Reset: Many controllers have a soft-reset function. Refer to its manual.

Warranty & Support

Warranty: Solar Panels: 25-year limited power output warranty. Charge Controller & Components: 5-year limited warranty. See warranty card for full details and claims process.

Technical Support: For installation guidance or troubleshooting, contact Kings Adventure Support:

• Phone: 1-800-555-9876 (Mon-Fri, 8 AM - 5 PM PST)
• Email: [email protected]
• Website: www.kingsadventure.com/solar-support
• Online Resources: Find wiring diagrams, video tutorials, and FAQs on our website.

Disclaimer: Installation must comply with all applicable local, state, and national electrical and building codes. It is the installer's responsibility to obtain any required permits.