Ghost Controls AX30 Quick Start Manual

The Ghost Controls AX30 is a robust, weather-resistant automatic gate opener designed for residential and light commercial use. It features a powerful DC motor, built-in safety mechanisms, adjustable opening/closing speeds, and compatibility with various gate types (swing or slide). The system includes a control board, motor unit, accessories, and remote controls for convenient operation. Below are key sections covering safety, installation, programming, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Accessories 7. Programming Remote Controls 8. Safety Features 9. Care & Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: DC Motor Unit, Control Board, Remote Controls, Safety Sensors, Manual Release Key, Power Supply.

Feature	Description
DC Motor	24V DC motor for quiet, efficient operation
Control Board	Programmable logic for gate operation settings
Remote Controls	Up to 4 programmable remotes included
Safety Sensors	Infrared beam sensors to detect obstructions
Manual Release	Key-operated manual release for power outages
Adjustable Speed	Variable opening/closing speed settings
Auto-Close Timer	Programmable auto-close delay (5-60 seconds)
Weather Resistance	IP65 rated enclosure for outdoor use
Battery Backup	Optional battery backup for power outages
LED Indicators	Status LEDs for power, operation, and errors

Installation

Unpack and verify all components. Mount on sturdy gate post or structure.

Mount motor unit: Secure to gate post using provided brackets and hardware.
Install control board: Mount in dry, protected location near power source.
Connect power: Use 24V DC power supply; connect to control board terminals.
Install safety sensors: Position infrared sensors to cover gate path.
Connect gate arm: Attach to motor shaft using provided coupling.

WARNING! Ensure gate is balanced and moves freely before connecting motor. Disconnect power during installation.

First-Time Setup

Power on system; follow programming steps.

Set operation mode: Select swing or slide gate mode via DIP switches.
Adjust limits: Set open and close limits using limit switches or programming.
Program speed: Adjust opening/closing speed to match gate weight.
Set auto-close: Program auto-close timer if desired (default 30 seconds).
Test safety sensors: Verify obstruction detection stops gate movement.

CAUTION! Keep hands clear during initial testing. Ensure area is clear of people and pets.

Specifications

Motor Type: 24V DC, brushless.
Gate Weight Capacity: Up to 400 lbs (swing), 600 lbs (slide).
Operating Voltage: 24V DC.
Power Consumption: 2A typical, 5A max.
Speed Adjustment: 10-30 seconds for full travel.
Temperature Range: -22°F to 140°F (-30°C to 60°C).
Enclosure Rating: IP65 weatherproof.
Remote Frequency: 315 MHz or 433 MHz (model dependent).
Warranty: 2 years limited warranty.

Controls and Settings

Access settings via control board buttons and DIP switches. Control Panel: POWER, OPEN, CLOSE, STOP, PROGRAM.

Remote: OPEN/CLOSE, STOP, LOCK (disable remote operation).

Basic Settings: Gate type (swing/slide), travel limits, speed, force sensitivity. Advanced: Auto-close timer, safety sensor enable/disable, remote programming. Safety: Obstruction detection force adjustment, manual release operation.

Connecting Accessories

Safety Sensors: Connect to SENSOR terminals on control board. Key Switch: Connect to external switch terminals. Exit Loop Detector: Connect to LOOP terminals for automatic opening.

Turn off power before connecting accessories.
Use shielded cable for sensors to prevent interference.
Match wire colors to terminal labels (COM, NO, NC).

Tip: Test each accessory after installation to ensure proper operation.

Programming Remote Controls

Supports up to 4 remote transmitters.

Enter program mode: Press and hold PROGRAM button for 5 seconds until LED flashes.
Press remote button: Press desired button on remote within 30 seconds.
Confirm: LED will flash twice to confirm programming.
Exit: Wait 10 seconds or press PROGRAM to exit.
Test: Use remote to operate gate.

WARNING! Keep other remotes away during programming to avoid accidental programming.

Safety Features

Obstruction Detection: Reverses gate if obstruction is detected. Safety Sensors: Infrared beam stops gate if beam is broken. Manual Release: Key-operated release for manual operation during power failure. Force Adjustment: Adjustable force settings to prevent injury or damage.

Care & Maintenance

Monthly inspection recommended. Lubricate moving parts with silicone spray. Check bolt tightness. Clean sensors with soft cloth.

CAUTION! Disconnect power before maintenance. Do not use water or harsh chemicals on electronic components.

Regulatory Information

FCC Part 15: Class B digital device; complies with interference limits. UL 325 compliance for gate operators. Copyright © Ghost Controls; all rights reserved. For support, visit www.ghostcontrols.com or contact 1-800-531-5492.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Gate does not move	Power/obstruction	Check power connection; ensure manual release is disengaged; remove obstructions.
Remote not working	Battery/programming	Replace remote battery; reprogram remote; check range.
Gate reverses unexpectedly	Force setting/sensors	Adjust force sensitivity; clean and align safety sensors.
Gate stops mid-travel	Limit switches	Adjust limit switches; check for binding in gate track.
LED flashing error code	Various faults	Refer to error code chart in full manual; reset power.

Reset: Turn power off for 30 seconds, then restart.

Service: 1-800-531-5492; www.ghostcontrols.com