Ghost Controls AX30 Instructions

The Ghost Controls AX30 is a heavy-duty automatic gate opener designed for residential and light commercial use. It features a robust 1/2 HP DC motor, built-in safety mechanisms, adjustable opening/closing speeds, remote control operation, battery backup capability, and weather-resistant construction. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Main control unit with motor, Remote Control Transmitter, Safety Edge Sensor (if equipped), Key Switch, Battery Backup terminals, and Limit Switch adjustment screws.

Installation

Unpack and inspect all components. Ensure gate is properly balanced and moves freely before installation.

1. Mount the operator: Securely attach the main unit to a stable post or structure using provided hardware.
2. Attach to the gate: Connect the arm to the gate bracket, ensuring proper alignment.
3. Electrical connections: Connect AC power (120V) to the control unit. Connect battery backup if used.
4. Install safety devices: Mount safety edges or photoelectric sensors as required.
5. Set limit switches: Manually move gate to fully open and closed positions to set mechanical limits.

WARNING! Installation involves high voltage and heavy components. Use appropriate safety gear and consider hiring a professional installer.

First-Time Setup

After installation, power on the unit and configure basic settings.

1. Power up: Apply AC power. The control board LED should illuminate.
2. Program remote controls: Press and hold the "Learn" button on the control board, then press the button on each remote transmitter.
3. Adjust travel limits: Use the limit switch adjustment screws to set the precise open and closed positions.
4. Set operation parameters: Adjust open/close speeds, force settings, and dwell time via DIP switches or programming pins.
5. Test safety reverse: Place an obstruction in the gate's path to verify automatic reversal.

CAUTION! Keep hands and objects clear of moving gate during setup and testing.

Specifications

• Motor Type: 1/2 HP DC, permanent magnet.
• Gate Weight Capacity: Up to 750 lbs for single swing gates; up to 16 ft in length.
• Operating Voltage: 120V AC, 60Hz input; 24V DC motor voltage.
• Battery Backup: 12V deep-cycle battery (not included).
• Operating Temperature: -40°F to 140°F (-40°C to 60°C).
• Remote Control: 300+ ft range; rolling code security.
• Safety Standards: Meets UL 325 requirements.
• Warranty: 5 years on motor, 3 years on electronics.

Controls and Settings

Primary controls located on the control board inside the housing. Remote transmitter provides wireless operation.

Control Board: POWER switch, LEARN button, DIP switches for settings, limit adjustment screws, terminal blocks for accessories.

Remote Transmitter: OPEN/CLOSE button, STOP button (if equipped), LED indicator.

Adjustable Settings: Open speed, Close speed, Force sensitivity, Dwell time (1-60 seconds), Automatic close timer, Safety reverse sensitivity. Programming: Remote transmitter learning, Keypad code setup (if accessory installed), Timer modes.

Connecting Accessories

Terminal blocks provided for safety edges, photoelectric sensors, keypads, exit loops, and warning devices.

1. Turn off power before connecting any accessories.
2. Refer to wiring diagram for proper terminal connections.
3. Use weatherproof connectors for outdoor connections.
4. Test each accessory after installation.

Tip: Use twisted pair or shielded cable for sensor connections to reduce interference.

Operation

Normal daily operation procedures.

1. Opening: Press OPEN button on remote. Gate will open to preset position.
2. Closing: Press CLOSE button, or gate will auto-close after dwell time if enabled.
3. Stopping: Press STOP button or any remote button during movement to halt gate.
4. Manual operation: Insert key into manual release lock, turn and pull release lever to disengage motor.
5. Partial opening: Some models allow partial open for pedestrian access.
6. Timer mode: Program specific open/close times for automated operation.

WARNING! Never attempt to stop a moving gate with hands or body. Always use controls.

Safety Features

Safety Reverse: Reverses gate if obstruction detected during closing. Entrapment Protection: Mechanical clutch disengages if excessive force required. Manual Release: Key-operated for emergency manual operation. Warning Signs: Install provided safety signs in visible locations.

Maintenance & Care

Monthly inspection recommended. Turn off power before performing any maintenance.

1. Visual inspection: Check for loose hardware, worn components, or damage.
2. Lubrication: Apply light grease to moving parts (hinges, arm joints) annually.
3. Battery maintenance: Check backup battery terminals for corrosion; test monthly.
4. Clean housing: Wipe exterior with damp cloth; ensure ventilation ports are clear.
5. Test safety features: Monthly test of safety reverse and obstruction detection.

CAUTION! Do not spray water directly into housing or electrical components.

Regulatory Information

Complies with UL 325 Standard for Safety for Door, Drapery, Gate, Louver, and Window Operators and Systems. FCC Part 15: Class B digital device. This device complies with Industry Canada license-exempt RSS standard(s). For support, visit www.ghostcontrols.com or contact 1-800-531-5492.

Troubleshooting

Reset: Turn power off for 30 seconds, then restart to reset control board.

Service: 1-800-531-5492; www.ghostcontrols.com