Freeforce Ultralite 465C User Manual

The Freeforce Ultralite 465C is a high-performance, ultra-lightweight cordless drill driver designed for professional and DIY use. It features a brushless motor, 20V MAX lithium-ion battery system, 2-speed gearbox (0-450/0-1700 RPM), 1/2-inch keyless chuck, 21+1 torque settings, LED worklight with 20-second delay, ergonomic soft-grip handle, and battery fuel gauge. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation & Assembly 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Accessories 7. Operating Modes 8. Safety Features 9. Care & Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Brushless motor, 20V MAX battery, 2-speed transmission, LED worklight, Ergonomic handle, Battery fuel gauge, Belt clip.

Feature	Description
Brushless Motor	Increased efficiency, longer runtime, and extended tool life
20V MAX Lithium-Ion Battery	High-capacity, fast-charging battery system
2-Speed Gearbox	High speed (0-1700 RPM) for drilling, Low speed (0-450 RPM) for driving
1/2-inch Keyless Chuck	Quick and easy bit changes without a key
21+1 Torque Settings	Precise control for various materials and screw sizes
LED Worklight	Illuminates work area with 20-second delay after trigger release
Ergonomic Soft-Grip Handle	Reduces fatigue and improves control during extended use
Battery Fuel Gauge	Displays remaining battery charge level
Forward/Reverse Switch	Easy direction change for drilling and screw removal
Variable Speed Trigger	Provides precise speed control based on trigger pressure

Installation & Assembly

Unpack and inspect all contents. Ensure all parts are present and undamaged.

Insert Battery: Align battery with tool base, slide until it clicks into place.
Install Bit: Open chuck jaws by rotating collar counterclockwise, insert bit, tighten clockwise.
Attach Belt Clip (optional): Slide clip onto designated slot near battery compartment.
Charge Battery: Connect charger to power outlet, insert battery, charge until indicator shows full.

WARNING! Do not force battery into tool. Ensure chuck is properly tightened before use.

First-Time Setup

Charge battery fully before first use. Familiarize yourself with controls.

Battery Initialization: Charge battery for at least 3 hours before first use.
Select Speed: Use gear selector for High (drilling) or Low (driving/screwing) speed.
Set Torque: Rotate torque ring to desired setting (1-21 for specific applications, drill symbol for maximum).
Test Function: Press trigger lightly to test operation in a safe, clear area.

CAUTION! Always wear appropriate safety gear (glasses, gloves) during operation.

Specifications

Voltage: 20V MAX.
Chuck Size: 1/2-inch keyless.
No-Load Speed: 0-450 / 0-1700 RPM (2-speed).
Max Torque: 480 in-lbs.
Battery Type: Lithium-Ion, 2.0Ah (included).
Charging Time: Approximately 60 minutes.
Weight (tool only): 2.9 lbs.
Length: 7.5 inches.
LED Light: Yes, with 20-second delay.
Warranty: 3-year limited tool warranty.

Controls and Settings

Main Controls: Forward/Reverse switch, Variable Speed Trigger, Gear Selector, Torque Adjustment Ring, Battery Release Button.

Operation: Press trigger to start; speed varies with pressure. Use Forward/Reverse switch to change direction. Gear Selector: Position 1 (Low: 0-450 RPM) for high torque driving; Position 2 (High: 0-1700 RPM) for fast drilling. Torque Ring: Settings 1-21 for precise screw depth; drill symbol bypasses clutch for maximum power.

Connecting Accessories

Compatible with standard 1/2-inch shank drill bits and driver bits.

Ensure tool is off and battery removed or disconnected.
Open chuck jaws by rotating collar counterclockwise.
Insert bit shank fully into chuck.
Tighten chuck firmly by rotating collar clockwise until secure.
For screwdriver bits, use magnetic bit holder or insert directly into hex-shank chuck.

Tip: Periodically clean chuck jaws to ensure proper grip and prevent slippage.

Operating Modes

Designed for drilling, driving, and fastening applications.

Drilling Mode: Set torque ring to drill symbol. Select High speed for wood/metal, Low speed for masonry.
Driving Mode: Set torque ring to appropriate setting (start low, increase as needed). Use Low speed gear.
Hammer Drilling (if applicable): Not available on this model.
LED Light: Automatically turns on when trigger is pressed, remains for 20 seconds after release.
Battery Check: Press battery fuel gauge button to see remaining charge.

WARNING! Do not exceed tool's rated capacity. Use sharp bits appropriate for material.

Safety Features

Electronic Brake: Stops rotation quickly when trigger is released. Overload Protection: Prevents motor damage from excessive load. Lock-off Button: Prevents accidental starting.

Care & Maintenance

Keep tool clean and dry. Store in a cool, dry place.

After use, wipe exterior with dry cloth.
Keep air vents clear of debris.
Lubricate chuck mechanism occasionally with light machine oil.
Store battery at room temperature; charge every 6 months if not in use.
Use only Freeforce recommended chargers and batteries.

CAUTION! Do not use solvents or immerse tool in liquids. Do not disassemble tool.

Regulatory Information

FCC Part 15: Class B digital device; complies with interference limits. CE certified for European market. Copyright © 2025 Freeforce Tools; trademarks of Freeforce Industrial Group. Battery contains lithium-ion cells; dispose of according to local regulations. For support, visit www.freeforcetools.com or contact 1-800-555-TOOL.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Tool does not start	Dead battery, lock-on engaged	Charge battery; ensure lock-off button is disengaged.
Reduced power/torque	Low battery, incorrect setting	Charge battery; check torque setting (use drill symbol for max).
Bit slips in chuck	Chuck not tightened, worn jaws	Tighten chuck firmly; inspect/replace chuck if worn.
Battery not charging	Faulty charger/connection, temperature	Check connections; ensure charging at room temperature (50-104°F).
Overheating	Continuous heavy use, blocked vents	Allow tool to cool; clean air vents.
LED light not working	Bulb failure, connection issue	Contact service center for repair.

Reset: Remove battery for 30 seconds to reset electronics.

Service: 1-800-555-TOOL; www.freeforcetools.com