Floe 511-01351-00 Assembly Instructions

The Floe 511-01351-00 is a premium dock system designed for secure boat mooring and easy installation. This assembly guide provides step-by-step instructions for proper setup, including component identification, hardware requirements, installation procedures, safety precautions, and maintenance guidelines. Below are key sections for parts overview, tools needed, assembly steps, installation, and care.

1. Parts Overview 2. Tools Required 3. Safety Precautions 4. Assembly Steps 5. Installation Guidelines 6. Hardware Specifications 7. Weight Capacity 8. Maintenance & Care 9. Warranty Information 10. Troubleshooting

Parts Overview

Key components included in the Floe 511-01351-00 dock system package.

Part NumberDescriptionQuantity
511-01351-01Main Dock Frame Section1
511-01351-02Support Leg Assembly4
511-01351-03Cross Brace Connectors8
511-01351-04Decking Panels6
511-01351-05Corner Brackets4
511-01351-06Hardware Kit (Bolts/Nuts/Washers)1 set
511-01351-07Adjustable Feet4
511-01351-08Safety Rail Posts8
511-01351-09Rail Connectors12
511-01351-10Installation Manual1

Tools Required

Gather these tools before beginning assembly.

  1. Adjustable Wrench (3/4" capacity)
  2. Socket Set (10mm, 13mm, 15mm)
  3. Phillips Head Screwdriver
  4. Rubber Mallet
  5. Tape Measure
  6. Level
  7. Safety Gloves & Glasses

NOTE: Using the correct tools ensures proper assembly and prevents damage to components.

Safety Precautions

Always follow safety guidelines during assembly and installation.

  1. Work on a clean, flat surface with adequate space.
  2. Wear safety gloves and glasses to protect against sharp edges.
  3. Use proper lifting techniques or assistance for heavy components.
  4. Ensure all fasteners are tightened securely before use.
  5. Do not exceed the maximum weight capacity.

WARNING! Failure to follow safety instructions may result in injury or product damage.

Assembly Steps

Follow these steps in order for proper assembly.

  1. Frame Assembly: Connect main frame sections using cross brace connectors and corner brackets.
  2. Leg Installation: Attach support leg assemblies to each corner of the frame.
  3. Adjustable Feet: Screw adjustable feet onto the bottom of each leg.
  4. Decking Installation: Place decking panels onto the frame, securing with provided fasteners.
  5. Rail System: Install safety rail posts and connect rails using rail connectors.
  6. Final Check: Ensure all bolts are tightened and structure is stable.

Tip: Do not fully tighten bolts until all components are aligned.

Installation Guidelines

Hardware Specifications

All hardware is corrosion-resistant for marine environments.

Hardware TypeSizeMaterialTorque Specification
Frame BoltsM10 x 40mmStainless Steel 30425 Nm
Leg NutsM10Stainless Steel 304Hand-tight plus 1/4 turn
Deck Screws#12 x 2"Galvanized Steel8 Nm
Rail ConnectorsM8 x 30mmStainless Steel 30415 Nm

Weight Capacity

The Floe 511-01351-00 is designed for specific load requirements.

CAUTION! Exceeding weight limits may cause structural failure.

Maintenance & Care

Regular maintenance ensures longevity and safety.

  1. Monthly: Inspect all fasteners for tightness.
  2. Seasonally: Check for corrosion or wear on metal components.
  3. Annually: Clean deck surface with mild detergent and water.
  4. As Needed: Apply corrosion inhibitor to metal parts in saltwater environments.
  5. Storage: If storing disassembled, keep components in dry location.

NOTE: Use only manufacturer-approved replacement parts.

Warranty Information

Floe Products provides warranty coverage for the 511-01351-00 dock system.

Troubleshooting

IssuePossible CauseSolution
Frame not aligningUneven surface or misaligned connectorsCheck level; loosen all bolts, realign, then retighten
Wobbling or instabilityLoose fasteners or uneven feet adjustmentTighten all bolts; adjust feet for even contact
Difficulty installing deck panelsFrame not square or debris in channelsSquare frame measurements; clear any obstructions
Corrosion on metal partsSaltwater exposure without maintenanceClean with fresh water; apply corrosion inhibitor
Rail posts not secureInsufficient tightening or damaged threadsCheck torque specification; replace damaged hardware

For Assistance: Contact Floe Customer Support at 1-800-555-DOCK or [email protected]

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