Energizer HardCase Sunpack 180W User Manual

The Energizer HardCase Sunpack 180W is a rugged, high-capacity portable power station designed for outdoor, emergency, and off-grid use. It features a 180W continuous output, multiple charging ports (AC, DC, USB), a durable HardCase exterior, solar charging compatibility, an LCD display for status monitoring, and built-in safety protections. Powered by a high-density lithium battery, it can recharge various devices from smartphones to small appliances. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Solar Charging 8. Safety Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: HardCase exterior, LCD display, AC outlet, DC car port, USB-A ports, USB-C PD port, Solar input port, Power button, Battery level indicator.

Feature	Description
AC Output	180W continuous pure sine wave outlet for small appliances
DC Car Port	12V/10A output for car accessories
USB-A Ports	Two 5V/2.4A ports for smartphones and tablets
USB-C PD Port	60W Power Delivery for fast-charging laptops and devices
Solar Input	DC 12-24V for solar panel charging (max 100W)
LCD Display	Shows battery level, input/output power, and warnings
HardCase Exterior	IP54 rated for dust and water resistance
Battery	High-density lithium, 500Wh capacity
Power Button	Turns unit on/off and controls output ports
Battery Indicator	LED lights and LCD show remaining charge

Installation

Unpack and inspect contents. Place on stable, dry surface.

Initial Charge: Connect included AC adapter to wall outlet and to Sunpack's DC input. Charge fully before first use.
Solar Panel Setup: Connect compatible solar panel to Solar input port using provided cable.
Device Connection: Plug devices into appropriate ports (AC, DC, USB).
Power On: Press and hold Power button for 2 seconds to activate.

WARNING! Do not expose to extreme heat or moisture beyond IP54 rating. Ensure ventilation during use and charging.

First-Time Setup

Power on unit; monitor LCD display.

Full Charge: Use AC adapter to charge to 100% (LCD shows full battery icon).
Output Configuration: Press Power button to enable desired ports (AC, DC, USB).
LCD Settings: Navigate display modes with Mode button to view input/output power.
Solar Charging: Connect solar panel; ensure direct sunlight for optimal charging.

CAUTION! Use only Energizer-approved adapters and solar panels. Do not disassemble unit.

Specifications

Capacity: 500Wh (Lithium-ion).
AC Output: 180W continuous, 300W surge.
DC Output: 12V/10A (car port).
USB Output: USB-A: 5V/2.4A each; USB-C PD: up to 60W.
Solar Input: 12-24V, 100W max.
AC Charging: 0-100% in approx. 7 hours.
Display: LCD with battery level, wattage, time remaining.
Enclosure: IP54 rated HardCase.
Operating Temp: -10°C to 40°C (14°F to 104°F).
Weight: 6 kg (13.2 lbs).

Controls and Settings

Access controls via front panel buttons and LCD display. Front Panel: POWER, MODE, PORT SELECT.

LCD Display: Shows battery percentage, input/output power (W), estimated time remaining, warning icons (overload, high temp).

Output Control: Press POWER to turn unit on/off. Press PORT SELECT to enable/disable AC, DC, or USB ports individually. Settings: Press MODE to cycle through display info. Safety: Auto-shutoff on overload, short circuit, high/low temperature. Battery Saver: Enable in settings to conserve power when idle.

Connecting Devices

AC: For devices ≤180W (lamps, fans, small electronics). DC: For 12V car accessories. USB: For phones, tablets, laptops.

Ensure Sunpack is powered on and battery sufficient.
Check device power requirement (do not exceed 180W total).
Plug device into correct port.
Monitor LCD for power draw and battery level.

Tip: For high-draw devices, use one port at a time to prevent overload.

Solar Charging

Supports solar panel charging for off-grid use.

Panel Compatibility: Use 12-24V solar panel with MC4 or DC connector (max 100W).
Connection: Connect panel to Solar input port using provided cable.
Positioning: Place panel in direct sunlight, adjust angle for maximum exposure.
Monitoring: LCD shows solar input power and charging status.
Efficiency: Charging time varies by panel wattage and sunlight conditions.

WARNING! Do not exceed 100W solar input. Disconnect in storms or extreme weather.

Safety Features

Overload Protection: Auto-shutoff if total draw exceeds 180W. Short Circuit Protection: Cuts output on fault. Temperature Control: Operates within -10°C to 40°C; shuts down if overheated. Battery Management System (BMS): Prevents overcharge, over-discharge, and cell imbalance.

Care & Cleaning

Power off and disconnect all devices before cleaning. Wipe exterior with dry, soft cloth. For stubborn dirt, use damp cloth with mild soap; do not immerse.

CAUTION! Do not use harsh chemicals or abrasives. Store in cool, dry place away from direct sunlight when not in use.

Regulatory Information

FCC Part 15: Class B digital device; complies with interference limits. CE, RoHS compliant. Copyright © 2025 Energizer; trademarks of Energizer Holdings, Inc. For support, visit www.energizer.com or contact 1-800-383-7323.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Unit won't power on	Battery depleted	Recharge via AC or solar; ensure Power button held for 2 seconds.
No output from ports	Ports disabled/overload	Press PORT SELECT to enable; check total load ≤180W; cool down if overheated.
Slow solar charging	Insufficient sunlight/panel	Reposition panel for direct sun; ensure panel ≤100W; check connections.
LCD shows warning icon	Overload/short circuit/high temp	Disconnect devices; allow to cool; restart unit.
Battery drains quickly	High load/old battery	Reduce connected devices; recharge fully; if persistent, battery may need service.

Reset: Turn off, disconnect all devices, wait 1 minute, restart.

Service: 1-800-383-7323; www.energizer.com