Carscop CCTR-808S Manual

The Carscop CCTR-808S is a professional-grade digital tire changer and wheel balancer combo designed for automotive workshops. It features a heavy-duty construction, automatic centering, alloy wheel protection, multiple balancing modes, and a user-friendly digital interface. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting to Power 7. Operating Procedures 8. Maintenance & Cleaning 9. Regulatory Information 10. Troubleshooting

Features at a Glance

Key components: Heavy-duty steel frame, Digital control panel, Automatic bead breaker, Alloy wheel protection claws, Motorized turntable, Balancing spindle with adapter cones.

Feature	Description
Tire Changer	Automatic bead breaking and mounting/demounting for rims 10"-24"
Wheel Balancer	Digital dynamic/static balancing with multiple modes
Motor Power	1.5 HP industrial-grade motor
Control Panel	LCD display with touch buttons for mode selection
Protection System	Nylon protection claws and roller guards for alloy wheels
Power Requirements	220V AC, 50/60Hz, single phase
Weight Capacity	Up to 65 kg (143 lbs) per wheel assembly
Safety Features	Emergency stop button, safety guard, overload protection
Mounting Tools	Includes mounting head, demounting bar, and lubricant
Calibration	Self-calibration function for accurate balancing

Installation

Unpack and inspect all components. Ensure stable, level concrete floor.

Position the unit: Place on solid floor with at least 1 meter clearance on all sides.
Secure to floor: Use provided anchor bolts (M12) to fix base plate.
Connect air supply: Attach air hose to 8-10 bar (116-145 psi) compressed air source.
Connect power: Plug into dedicated 220V outlet with proper grounding.
Install accessories: Attach mounting head, guard, and tool tray as per diagram.

WARNING! Unit is extremely heavy (approx. 280 kg). Use lifting equipment and multiple personnel. Ensure floor can support weight.

First-Time Setup

Power on machine; perform initial calibration.

System check: Press POWER button; ensure all displays illuminate.
Calibrate balancer: Run automatic calibration sequence from CAL menu.
Set parameters: Configure language, units (kg/g or oz), and diameter/width inputs.
Test operation: Mount test wheel and perform trial balance cycle.
Adjust air pressure: Set bead breaker and clamp pressure to recommended levels.

CAUTION! Wear safety glasses and gloves during setup. Keep hands clear of moving parts.

Specifications

Model: Carscop CCTR-808S Combo
Tire Size Range: 10" - 24" rim diameter
Max Tire Width: 395 mm
Balancing Accuracy: ±1 g
Balancing Modes: Static, Dynamic, ALU (alloy), Motorcycle
Motor: 1.5 HP, 220V, 50/60Hz
Air Pressure: 8-10 bar (116-145 psi) required
Dimensions (LxWxH): 1500 x 1200 x 1350 mm
Net Weight: 280 kg
Display: Backlit LCD with LED indicators
Warranty: 2 years on parts, 1 year on labor

Controls and Settings

Control Panel: POWER, MODE, ENTER, +/- buttons, CAL, START, STOP/Emergency.

Tire Changer Controls: Foot pedal for bead breaker, Hand lever for clamp, Rotation control knob.

Balancer Settings: Mode selection (STATIC/DYNAMIC/ALU/MOTO), Diameter input, Width input, Distance input (for dynamic balancing), Calibration routine. Changer Settings: Bead breaker pressure, Clamp pressure, Rotation speed, Lubricant spray control.

Connecting to Power

Requires dedicated 220V circuit and compressed air supply.

Ensure main power switch is OFF before connecting.
Connect to 220V outlet with proper grounding (16A minimum).
Connect air hose to unit's quick-connect fitting.
Turn on air compressor and set regulator to 8-10 bar.
Turn on main power switch; machine will perform self-test.

Tip: Install an in-line filter on air supply to prevent moisture damage.

Operating Procedures

Follow sequence for safe tire changing and balancing.

Demounting:
- Position wheel on changer; secure with clamp.
- Apply bead lubricant to tire edge.
- Use bead breaker pedal to break bead on both sides.
- Use demounting tool to remove tire from rim.
Mounting:
- Apply lubricant to new tire bead.
- Position tire on rim; use mounting head to seat bead.
- Inflate to recommended pressure.
Balancing:
- Mount wheel on balancer spindle; secure with cone.
- Input dimensions (diameter, width, distance).
- Press START; machine spins and calculates weight placement.
- Apply weights as indicated on display.
- Re-check balance to confirm accuracy.

WARNING! Always wear eye protection. Never exceed maximum inflation pressure. Ensure wheel is securely clamped.

Maintenance & Cleaning

Daily: Wipe down surfaces, check air connections, lubricate moving parts weekly. Monthly: Inspect wear parts (claws, rollers), check electrical connections. Yearly: Professional service recommended.

CAUTION! Disconnect power before maintenance. Use only recommended lubricants. Do not use water or solvents on electrical components.

Regulatory Information

CE Certified: Complies with European Machinery Directive 2006/42/EC. ISO 9001:2015 quality management system. Copyright © 2023 Carscop Automotive Equipment Co., Ltd. All rights reserved. For technical support, visit www.carscop.com or contact +86-400-800-1234.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Machine won't power on	Power supply/breaker	Check 220V outlet; reset circuit breaker; verify main switch is ON.
Bead breaker weak	Air pressure/low lubricant	Check air pressure (8-10 bar); apply bead lubricant; check for leaks.
Inaccurate balancing	Calibration/wheel secure	Recalibrate machine; ensure wheel is properly secured and clean.
Clamp not holding	Wear/damage	Inspect clamp jaws for wear; replace if necessary; check pressure.
Error codes on display	Sensor/mechanical issue	Refer to error code chart in appendix; contact technical support.
Excessive vibration	Unbalanced wheel/mechanical	Ensure wheel is properly mounted; check spindle bearings.

Reset: Turn power OFF for 30 seconds, then restart.

Service: +86-400-800-1234; www.carscop.com/support