Boss Solar Rhino PAR3 Installation Manualline And Training Manual

The Boss Solar Rhino PAR3 is a high-performance, ruggedized solar-powered perimeter security and surveillance system designed for remote or off-grid locations. It integrates advanced photovoltaic technology, high-lumen LED lighting, infrared thermal imaging, and AI-powered motion detection into a single, self-contained unit. This manual provides comprehensive guidance for safe installation, initial configuration, routine operation, maintenance procedures, and troubleshooting for security personnel and installers.

System Overview & Key Features

The PAR3 system is engineered for 24/7 autonomous operation in harsh environments. Key components include the main tower unit, high-capacity lithium-iron-phosphate battery bank, monocrystalline solar array, dual-sensor camera head (visible light & thermal), integrated siren/strobe, and wireless communication hub.

Feature	Description
Solar Array	3x 450W Monocrystalline panels with auto-tilt for optimal sun tracking
Power Storage	48V, 200Ah LiFePO4 battery bank with smart charge controller
Surveillance Head	4K visible light camera with 30x optical zoom & 640x512 thermal imager
Illumination	4x 10,000 lumen LED floodlights with motion-triggered activation
Detection	AI-based video analytics with perimeter intrusion detection (PID)
Communication	Dual SIM 4G/LTE modem with satellite backup & Wi-Fi hotspot
Alert System	120dB siren & high-intensity strobe light
Structural	Galvanized steel tower, rated for winds up to 130 mph
Environmental	IP68 rated, operational from -40°F to 158°F (-40°C to 70°C)
Software	Boss Sentinel Pro web interface & mobile app

Safety Precautions & Warnings

Installation involves working at height, with electrical systems, and heavy components. Strict adherence to safety protocols is mandatory.

1. Personal Protective Equipment (PPE): Always wear hard hat, safety glasses, gloves, and harness when working on the tower.
2. Electrical Safety: Disconnect all power sources (solar, battery) before making electrical connections. Treat all wiring as live until verified.
3. Lifting & Rigging: Use certified lifting equipment. The main tower section weighs 450 lbs (204 kg). A minimum two-person team is required.
4. Fall Protection: Use full-body harness and lanyard attached to certified anchor points when working above 6 feet (1.8 meters).
5. Site Safety: Establish a controlled work zone. Beware of overhead power lines and unstable ground.

DANGER! The battery bank contains high voltage DC power. Short circuits can cause severe burns, fire, or explosion. Only qualified personnel should service the power system.

Pre-Installation Site Assessment

A thorough site survey is critical for optimal performance and system longevity.

1. Solar Access: Confirm the site has unobstructed southern sky exposure (Northern Hemisphere) for a minimum of 6 peak sun hours daily. Use a solar pathfinder tool.
2. Foundation: Soil testing is recommended. The concrete foundation must support 5x the system's weight (approx. 5,000 lbs / 2,268 kg).
3. Line of Sight: For wireless communication, verify clear line of sight to the nearest cellular tower or satellite azimuth.
4. Security & Accessibility: Assess site for vulnerability during installation and future maintenance access.
5. Environmental Hazards: Note potential for flooding, high winds, lightning, or corrosive atmospheres.

CAUTION! Failure to conduct a proper site assessment may result in poor system performance, reduced battery life, or structural failure.

Component Inventory & Specifications

• Main Tower Unit: 24 ft (7.3 m) galvanized steel, powder-coated finish.
• Solar Array: 3 panels, 1350W total, with automatic single-axis tracker.
• Battery Enclosure: NEMA 4X rated, containing 16x 12V 100Ah LiFePO4 batteries.
• Camera Head (PAR3-Eye): 4K/30fps visible, 640x512 @ 30Hz thermal, 30x optical zoom, integrated heater/blower.
• Control Box: Houses charge controller, system computer, 4G modem, and I/O boards.
• Lighting Array: 4x LED fixtures, 40,000 lumens total, 5000K color temperature.
• Power Specifications: 48V DC nominal system voltage. 9.6 kWh usable battery capacity.
• Communication: 4G LTE Cat-12, GPS, Iridium satellite backup, 802.11ac Wi-Fi.
• Operating Autonomy: 7+ days with zero solar input under standard surveillance load.
• Warranty: 5 years on solar panels and structure, 3 years on electronics and batteries.

Step-by-Step Installation Procedure

Follow this sequence precisely. Allow 2-3 days for a complete two-person installation.

Phase 1: Foundation (Day 1)

1. Excavate a 4 ft x 4 ft x 5 ft deep (1.2m x 1.2m x 1.5m) hole as per engineered drawings.
2. Set anchor bolts and rebar cage. Pour 5000 psi concrete. Allow 72 hours to cure fully.

Phase 2: Tower Assembly & Erection (Day 2)

3. Lay tower sections on ground. Connect using provided high-strength bolts (torque to 250 ft-lbs / 339 Nm).
4. Attach pre-assembled solar array frame and camera/lighting mast to the top section.
5. Using a crane or gin pole, lift the complete tower and lower onto foundation anchor bolts. Secure with nuts and washers.
6. Plumb the tower using adjustable base plates. Final torque on base nuts: 450 ft-lbs (610 Nm).

Phase 3: Electrical & Component Integration (Day 3)

7. Mount battery enclosure and control box on the tower's service platform.
8. Run all conduit and wiring (solar, camera, lights, comms) inside the tower. Use provided gland kits for weatherproofing.
9. Connect batteries in series for 48V. Connect to charge controller following color-coded wiring diagram.
10. Terminate solar panel strings. Connect to charge controller INPUT terminals last.
11. Connect camera, lights, siren, and modem to labeled terminals in the control box.
12. Install SIM cards in the modem and activate service per provider instructions.

WARNING! Do not apply solar power to the charge controller until ALL other connections are complete and verified. Incorrect wiring can destroy the controller instantly.

Initial Power-Up & System Configuration

Once installation is complete, proceed with system initialization.

1. Power Sequence: a) Turn battery main breaker ON. b) Turn system master switch in control box ON. c) Remove solar input fuses, then apply solar power by reinstalling fuses.
2. Boot-Up: The system computer will boot (approx. 90 seconds). Status LEDs will indicate progress.
3. Connect to Interface: Use a laptop/tablet to connect to the unit's Wi-Fi hotspot (SSID: BOSS-PAR3-XXXX, Password: serial number). Open browser to http://192.168.100.1.
4. Run Configuration Wizard: Set time zone, location, system name. Configure communication (APN for cellular).
5. Calibrate Sensors: Use the software to run camera focus, PTZ homing, and thermal calibration routines.
6. Define Surveillance Zones: Draw intrusion detection polygons, set up tripwires, and configure alert rules.
7. Test All Functions: Manually trigger lights, siren, strobe. Verify live video feed and alert notifications to the central monitoring station or mobile app.

CAUTION! The first full charge cycle may take several hours. Ensure the system is in a secure state before leaving the site.

Operational Training & User Controls

Primary control is via the Boss Sentinel Pro web interface or mobile app. Physical controls are limited for security.

Local Access Panel (Inside Control Box): MASTER POWER switch, SYSTEM RESET button (requires key), Ethernet port for direct service.

Sentinel Pro Interface:

• Live View: Monitor real-time visible and thermal feeds. Control PTZ, take snapshots, record video.
• Alert Management: View triggered events, acknowledge alerts, review footage.
• System Health: Dashboard showing solar input, battery state of charge, communication status, component temperatures.
• Settings: Configure detection parameters, lighting schedules, siren behavior, user accounts, and data retention policies.
• Patrols & Presets: Create automated camera patrols or save specific viewing positions as presets.

Mobile App: Provides key live view, alert push notifications, and basic PTZ control for authorized users.

Maintenance Schedule & Procedures

Regular maintenance ensures peak performance and system longevity.

Frequency	Task	Procedure
Weekly (Remote)	System Health Check	Log into Sentinel Pro. Verify battery SOC >60%, check for communication errors, review alert logs.
Monthly	Visual Inspection (On-Site)	Check for physical damage, loose hardware, animal nests. Inspect solar panels for debris/dust.
Quarterly	Cleaning & Torque Check	Clean solar panels with water and soft cloth. Check torque on critical bolts (base, array mounts).
Bi-Annually	Full Functional Test	Test all components: lights, siren, strobe, PTZ full range of motion, manual recording.
Annually	Professional Service	Battery health check (capacity test), electrical connection inspection, firmware updates, lens cleaning.

Cleaning: Use only water and isopropyl alcohol for lenses and panels. Do not use abrasive cleaners or high-pressure water.

CAUTION! Schedule maintenance during daylight hours. The system can be placed in "Maintenance Mode" via the software to disable alerts and high-voltage outputs.

Network & Software Integration

The PAR3 is designed to integrate into larger security ecosystems.

1. VMS Integration: Supports ONVIF Profile S & T. Use RTSP stream URL and credentials to add to compatible Video Management Software (e.g., Milestone, Genetec).
2. Central Monitoring Station (CMS): Alerts can be forwarded via email, SMS, or integrated directly using API to platforms like Avigilon Control Center or custom SCADA systems.
3. Data Export: Video and event logs can be scheduled for FTP upload or cloud storage (AWS S3, Azure Blob).
4. Firmware Updates: Updates are delivered Over-The-Air (OTA). Enable auto-update or manually install via the web interface.

Tip: Configure a static IP or DDNS service for reliable remote access if not using the cloud relay service.

Regulatory Compliance & Certifications

The Boss Solar Rhino PAR3 complies with the following standards:

• FCC Part 15 & ICES-003: Class B digital device for radio frequency emissions.
• UL Standards: UL 62115 (Solar Panels), UL 1973 (Batteries), UL 60950-1 (ITE Equipment).
• NEMA: Enclosures rated to NEMA 4X for corrosion and water resistance.
• Environmental: RoHS compliant. Contains no hazardous materials per MSDS.
• Wireless: Certified for use on major US and Canadian cellular networks.

Copyright © 2025 Boss Security Systems. All rights reserved. Boss, Solar Rhino, PAR3, and Sentinel Pro are trademarks of Boss Security Systems, Inc. For technical support, integration guides, and documentation, visit https://support.bosssecurity.com or contact the 24/7 support line at 1-800-555-BOSS (2677).

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
No System Power	Battery main breaker off, blown fuse, deep discharge.	Check and reset breaker. Check fuses in control box. If battery is deeply discharged, may require external charger or prolonged sun exposure.
No Communication / Offline	Poo