Bft ECOSOL BOX Installation And User Manual

The Bft ECOSOL BOX is a solar-powered gate automation control unit designed for efficient and eco-friendly operation of swing or sliding gates. It features integrated solar charge management, battery backup, radio receiver, safety inputs, and programmable outputs for reliable access control. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Programming and Operation 8. Safety Features 9. Care & Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Solar charge controller, 12V/24V battery management, Radio receiver (433.92 MHz), Motor outputs, Safety inputs, Programmable relays, LED status indicators.

Feature	Description
Solar Input	For connection to photovoltaic panels (max 200W)
Battery Terminals	For 12V or 24V sealed lead-acid battery connection
Motor Outputs	For gate operator motor control (swing or sliding)
Radio Receiver	For remote control operation (up to 20 transmitters)
Safety Inputs	Photocell and safety edge connections
AUX Outputs	Programmable relays for accessories (light, warning)
LED Indicators	Power, charge, fault, radio signal status
Programming Buttons	SET, +/- for configuration
Manual Release	Key-operated mechanical release
Weatherproof Enclosure	IP54 rated for outdoor installation

Installation

Unpack and inspect contents. Mount in suitable location near gate.

Mount enclosure: Use provided brackets on stable surface near gate operator.
Connect solar panel: Connect PV cables to SOLAR +/- terminals observing polarity.
Connect battery: Attach battery cables to BAT +/- terminals (12V or 24V system).
Connect gate motor: Wire motor to MOTOR1 and MOTOR2 terminals per diagram.
Connect safety devices: Wire photocells to SAFETY IN terminals.
Connect antenna: Attach supplied antenna to ANT connector.

WARNING! Disconnect all power sources before installation. Ensure all connections are secure and protected from moisture.

First-Time Setup

Power on unit; follow programming sequence.

Initial power-up: Connect battery first, then solar panel. LED should illuminate.
Set gate type: Press SET + - buttons to select swing or sliding gate mode.
Set travel limits: Manually move gate to fully closed position, press SET. Move to fully open, press SET.
Program remotes: Press LEARN button, then press remote button within 30 seconds.
Adjust parameters: Set opening/closing speed, obstacle detection sensitivity.
Test operation: Use remote to test complete cycle.

CAUTION! Ensure gate area is clear during programming. Keep hands clear of moving parts.

Specifications

Power Supply: Solar panel 12-24V DC, Battery 12V/24V DC.
Solar Input: Max 200W, MPPT charge controller.
Battery: 12V/24V sealed lead-acid, 20-100Ah recommended.
Motor Output: 12A continuous, 24A peak per channel.
Radio Frequency: 433.92 MHz, range up to 100m line-of-sight.
Safety Inputs: 2 normally closed loops for photocells/edges.
AUX Relays: 2 programmable 5A relays.
Operating Temp: -20°C to +60°C.
Protection Rating: IP54 enclosure.
Dimensions: 300 x 200 x 100 mm.

Controls and Settings

Access programming via SET and +/- buttons. Front Panel: Power LED (green), Charge LED (yellow), Fault LED (red), Radio LED (blue).

Remote Control: OPEN/CLOSE, STOP, PARTIAL OPEN, LIGHT.

Programming Menu: Gate type (swing/sliding), Travel limits, Opening/closing speed, Obstacle detection sensitivity, Auto-close timer (1-60 seconds), Partial open position, Remote learning, Factory reset.

Connecting Devices

Solar Panel: SOLAR +/- terminals. Battery: BAT +/- terminals. Motor: MOTOR1/MOTOR2. Safety: SAFETY IN terminals. Accessories: AUX1/AUX2 relays.

Turn off all power before connecting.
Use appropriate wire gauge (min 2.5mm² for motor, 1.5mm² for control).
Ensure waterproof connections for outdoor wiring.
Connect safety devices in series for normally closed loop.

Tip: Install surge protection on solar input in areas with lightning risk.

Programming and Operation

Supports manual, remote, and automatic operation modes.

Manual operation: Use key release for manual gate movement during power failure.
Remote operation: Press OPEN/CLOSE on remote for full cycle.
Partial open: Program intermediate position for pedestrian access.
Auto-close: Set timer for automatic closing after opening.
Obstacle detection: Gate reverses upon detecting obstruction.
Battery management: Unit maintains optimal charge, protects from over-discharge.
Winter mode: Reduces motor power consumption in cold conditions.

WARNING! Test obstacle detection regularly. Never attempt to force gate during automatic operation.

Safety Features

Obstacle Detection: Reverses upon resistance detection. Safety Inputs: Stops operation if photocell beam broken. Manual Release: Mechanical override for emergencies. Battery Protection: Prevents deep discharge damage. Emergency Stop: Immediate stop via STOP button.

Care & Maintenance

Monthly inspection recommended. Clean solar panel surface. Check battery terminals for corrosion. Verify safety device operation. Lubricate gate moving parts as needed.

CAUTION! Disconnect power before maintenance. Use only dry cloth for cleaning electronics.

Regulatory Information

CE compliant: Meets EU safety and EMC directives. Radio equipment directive 2014/53/EU. Waste electrical equipment must be recycled separately. For support, visit www.bft.com or contact local authorized dealer.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Gate not moving	Power/battery	Check battery voltage; verify solar charging; check connections.
Remote not working	Battery/range	Replace remote battery; ensure within range; reprogram remote.
Gate reverses immediately	Obstruction/safety	Clear obstruction path; check photocell alignment; adjust sensitivity.
Incomplete cycle	Limit settings	Reprogram travel limits; check for mechanical binding.
Battery not charging	Solar panel/connections	Clean solar panel; check wiring; verify proper orientation.
LED flashing red	Fault condition	Consult fault code table in manual; check safety loop continuity.

Reset: Press SET + - for 10 seconds to factory reset (erases all programming).

Service: Contact authorized Bft service center; www.bft.com