Banner SureCross FlexPower BWA-SOLAR-001 Manual

The Banner SureCross FlexPower BWA-SOLAR-001 is a rugged, solar-powered wireless power module designed for industrial applications. It provides reliable, maintenance-free power for SureCross wireless nodes in remote or hard-to-wire locations. Below are key sections for safety, features, installation, configuration, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Indicators 6. Connecting Devices 7. Configuration & Programming 8. Maintenance 9. Regulatory Information 10. Troubleshooting

Features at a Glance

Key components: High-efficiency solar panel, Sealed lead-acid or lithium battery, Wireless node interface, Status LEDs, Weatherproof enclosure.

Feature	Description
Solar Panel	Monocrystalline panel for optimal energy harvesting
Battery	Rechargeable battery with charge controller
Wireless Interface	Compatible with SureCross wireless nodes
Power Output	Regulated DC output for connected devices
Status Indicators	LEDs for power, battery charge, and communication status
Enclosure Rating	NEMA 4X/IP66 for harsh environments
Mounting	Pole or wall mount options
Operating Temperature	Wide temperature range for industrial use
Diagnostics	Battery health and solar input monitoring
Compatibility	Works with SureCross DX80 and Q45 nodes

Installation

Unpack and inspect contents. Select optimal location for solar exposure.

Choose Location: Select site with maximum daily sunlight, minimal shading.
Mount Solar Panel: Use provided hardware to secure panel facing true south (northern hemisphere).
Mount Enclosure: Install main enclosure on pole or wall using brackets.
Connect Battery: Install battery in enclosure, connect terminals observing polarity.
Connect Wireless Node: Interface SureCross node to power output terminals.
Secure Wiring: Use conduit and seals for environmental protection.

WARNING! Install in accordance with local electrical codes. Ensure all connections are weatherproof.

First-Time Setup

After installation, perform initial configuration.

Initial Charge: Allow solar panel to charge battery for 24 hours before first use.
Power On: Switch power to ON position; observe status LEDs.
Configure Node: Use SureCross configuration software to set up connected wireless node.
Verify Operation: Confirm node is powered and communicating with gateway.
Monitor Performance: Check battery voltage and solar input via diagnostics.

CAUTION! Do not open enclosure in wet conditions. Disconnect power before servicing.

Specifications

Solar Panel: 20W monocrystalline, 12V output.
Battery: 12V, 7Ah sealed lead-acid (standard), lithium option available.
Output Voltage: 12-24V DC regulated.
Max Output Current: 2A continuous.
Wireless Compatibility: SureCross 900 MHz or 2.4 GHz nodes.
Enclosure: Polycarbonate, NEMA 4X/IP66.
Operating Temperature: -40°C to +70°C (-40°F to +158°F).
Dimensions: Panel: 350 x 300 mm; Enclosure: 200 x 150 x 80 mm.
Weight: Approximately 4.5 kg (10 lbs) with battery.
Certifications: CE, RoHS, FCC Part 15.

Controls and Indicators

External: Power switch, Status LEDs. Internal: Battery terminals, Node interface terminals.

LED Indicators: POWER (green), BATTERY CHARGE (green/red), COMM (yellow).

Configuration: Use SureCross configuration tool (PC software) to set node parameters, network ID, reporting intervals, and power management settings. Diagnostics: Monitor battery voltage, solar input voltage, and load current via software.

Connecting Devices

Compatible with SureCross wireless nodes (DX80, Q45 series).

Turn power switch to OFF position.
Open enclosure using provided key or tool.
Connect node power wires to OUTPUT terminals (+ and -).
Connect node communication interface if required.
Secure all wiring, close and seal enclosure.
Switch power to ON.

Tip: Use weatherproof connectors for external wiring. Keep cable runs as short as possible.

Configuration & Programming

Configure using SureCross configuration software.

Connect: Use programming cable to connect node to PC.
Launch Software: Open SureCross configuration tool.
Read Device: Detect connected node and read current settings.
Set Parameters: Configure network settings, I/O configuration, reporting rates.
Power Management: Set sleep modes, wake intervals for battery conservation.
Write Configuration: Upload settings to node.
Verify: Test operation and communication with gateway.

WARNING! Maintain configuration backups. Incorrect settings may affect system operation.

Maintenance

Regular maintenance ensures optimal performance.

Monthly: Clean solar panel surface with soft cloth and mild detergent.
Quarterly: Inspect enclosure seals and mounting hardware.
Annually: Check battery terminals for corrosion; test battery capacity.
As Needed: Trim vegetation that may shade solar panel.

CAUTION! Disconnect power before performing maintenance. Use appropriate PPE.

Regulatory Information

FCC Part 15: Class A digital device; complies with limits for industrial environments. CE: Complies with European EMC and low voltage directives. RoHS: Compliant with restriction of hazardous substances. Copyright © Banner Engineering Corp. All rights reserved. For technical support, visit www.bannerengineering.com or contact 1-888-373-6767.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No power output	Battery discharged, faulty connection	Check solar input; verify battery connections; allow charging.
Node not communicating	Power issue, configuration error	Verify power output voltage; check node configuration settings.
Low battery indicator	Insufficient solar charging, old battery	Clean solar panel; check for shading; test battery capacity.
Intermittent operation	Loose wiring, environmental factors	Secure all connections; verify enclosure seal integrity.
Reduced wireless range	Antenna orientation, interference	Reposition antenna; check for sources of RF interference.

Reset: Use configuration software to reset node to factory defaults if needed.

Service: 1-888-373-6767; www.bannerengineering.com