Aims Power PV60CASE Instructions

The Aims Power PV60CASE is a 60W portable solar panel kit designed for off-grid power applications. It includes a monocrystalline solar panel, charge controller, cables, and carrying case. Suitable for charging 12V batteries, powering small electronics, RVs, boats, and emergency backup. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Operation and Charging 8. Safety Features 9. Care & Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: 60W Monocrystalline Solar Panel, PWM Charge Controller, Alligator Clips, Cigarette Lighter Adapter, Carrying Case.

Feature	Description
Solar Panel	60W monocrystalline, high efficiency in low light
Charge Controller	PWM type with LCD display, protects battery
Output Ports	Alligator clips for battery, cigarette lighter socket
Carrying Case	Durable, water-resistant for transport and storage
Built-in Diodes	Prevents reverse current at night
LCD Display	Shows battery voltage, charging current, status
Overload Protection	Automatic cut-off for overcurrent/short circuit
Weather Resistant	IP65 rated for outdoor use
Foldable Design	Easy to set up and store
USB Port (Optional)	For charging phones/tablets (if equipped)

Installation

Unpack and inspect contents. Ensure all parts are present.

Position Solar Panel: Place in direct sunlight, avoid shading.
Connect to Charge Controller: Use provided cables, match polarity (red to +, black to -).
Connect to Battery: Attach alligator clips to 12V battery terminals (red positive, black negative).
Secure Connections: Ensure tight connections to prevent arcing.

WARNING! Do not connect panel directly to battery without charge controller. Risk of battery damage or fire.

First-Time Setup

Connect components in correct order before exposing panel to sun.

Connect battery to charge controller first.
Connect solar panel to charge controller.
Check LCD display for battery voltage and charging status.
Adjust panel angle for optimal sun exposure (approx. 30-45 degrees).

CAUTION! Never short-circuit solar panel terminals. Disconnect battery before maintenance.

Specifications

Rated Power: 60W.
Panel Type: Monocrystalline Silicon.
Open Circuit Voltage (Voc): 21.6V.
Short Circuit Current (Isc): 3.47A.
Max System Voltage: 600V.
Charge Controller: PWM, 12V/24V auto-detect, 10A max.
Operating Temp: -40°C to +85°C.
Weight: Approx. 15 lbs (with case).
Dimensions (Folded): 24" x 18" x 2".
Warranty: 1 year limited.

Controls and Settings

Charge Controller LCD shows battery voltage, charging current, and mode.

Indicator Lights: Green (charging), Red (fault/low voltage).

Settings via Controller Buttons: MODE (select charging profile), SET (adjust parameters).

Charging Modes: Bulk, Absorption, Float. Battery Type: Selectable (Gel, AGM, Flooded). Load Control: Timer settings for DC output.

Connecting Devices

Connect to 12V battery, or use cigarette lighter socket for portable devices.

Turn off all connected devices before connecting.
Connect battery first, then solar panel.
For DC devices: Plug into cigarette lighter socket (max 10A).
For USB devices: Use USB port if available (5V/2.4A max).

Tip: Keep cables tidy and avoid pinching in case zipper.

Operation and Charging

Designed for 12V lead-acid batteries (Gel, AGM, Flooded).

Place panel in full sun, adjust angle seasonally.
Monitor LCD: Voltage should rise when charging.
Charging Stages: Bulk (constant current), Absorption (constant voltage), Float (maintenance).
Disconnect: Disconnect panel first, then battery when storing.
Storage: Fold panel into case, store in dry place.

WARNING! Do not attempt to charge lithium batteries unless controller supports it. Check compatibility.

Safety Features

Overcharge Protection: Stops charging when battery full. Short Circuit Protection: Auto shut-off. Reverse Polarity Protection: Prevents damage from wrong connections. Temperature Compensation: Adjusts charging voltage based on ambient temp.

Care & Maintenance

Clean panel surface with damp cloth; avoid abrasive materials. Check connections monthly for corrosion. Store in case when not in use.

CAUTION! Do not use harsh chemicals; keep panel away from sharp objects.

Regulatory Information

Troubleshooting

Symptom	Possible Cause	Corrective Action
No charging current	Shading/bad connections	Ensure full sun; check all connections; verify battery voltage >10V.
LCD not displaying	No battery power	Connect battery; check polarity; battery may be deeply discharged.
Low output	Dirty panel/cloudy day	Clean panel; reposition for better sun; check for damage.
Controller error light	Overload/short circuit	Disconnect loads; reset controller; check wiring.
Battery not holding charge	Old battery/wrong type	Test battery health; ensure battery type matches controller setting.

Reset: Disconnect battery and panel, wait 30 seconds, reconnect.

Service: 1-800-605-6427; www.aimscorp.net