Aeo -AP3SP2.5KIT User Manual

The Aeo -AP3SP2.5KIT is a 2.5kW solar power kit designed for residential and small commercial applications, featuring high-efficiency monocrystalline solar panels, an MPPT charge controller, a pure sine wave inverter, lithium battery storage, comprehensive monitoring capabilities, and weather-resistant components. The system operates on 120V/240V AC output and includes built-in safety protections. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. System Operation 8. Monitoring & Alerts 9. Maintenance & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Monocrystalline Solar Panels, MPPT Charge Controller, Pure Sine Wave Inverter, Lithium Battery Bank, Monitoring Display, DC/AC Circuit Breakers, Weatherproof Connectors.

Feature	Description
Solar Panels	High-efficiency monocrystalline, 400W each
MPPT Charge Controller	Maximum Power Point Tracking for optimal charging
Pure Sine Wave Inverter	2400W continuous, 5000W surge capacity
Lithium Battery Bank	48V 100Ah capacity with BMS protection
Monitoring Display	Real-time data on power, battery status, and production
DC/AC Circuit Breakers	Overcurrent and short-circuit protection
Weatherproof Connectors	IP65 rated for outdoor use
Wi-Fi Monitoring	Remote monitoring via mobile app
Grid-Tie Ready	Optional connection to utility grid
Safety Protections	Overload, over-temperature, reverse polarity

Installation

Unpack and inspect all components. Ensure proper mounting location.

Mount solar panels: Install on roof or ground mount with proper orientation and tilt.
Connect panels: Use weatherproof connectors in series/parallel as per diagram.
Install charge controller: Mount in dry, ventilated area; connect to panels and battery.
Connect battery bank: Ensure proper polarity; secure connections.
Install inverter: Connect to battery and AC load panel.
Connect monitoring system: Wire display unit and configure Wi-Fi.

WARNING! Installation should be performed by qualified electrician. Disconnect all power sources before working. Use proper personal protective equipment.

First-Time Setup

Power on system; follow initialization sequence.

System initialization: Turn on DC breaker, then AC breaker; wait for startup sequence.
Configure charge controller: Set battery type to Lithium; configure charging parameters.
Set inverter mode: Select operating mode (Off-grid, Grid-tie, Hybrid).
Connect to monitoring: Download app, connect to system Wi-Fi, register device.
Test operation: Verify solar charging, battery storage, and AC output.

CAUTION! Ensure all connections are tight and properly insulated. Verify voltage levels before energizing system.

Specifications

Rated Power: 2.5kW continuous, 5kW peak surge.
Solar Input: 150V DC max, 60A max current.
Battery System: 48V Lithium, 100Ah capacity (5.12kWh).
AC Output: 120V/240V, 60Hz pure sine wave.
Efficiency: >95% inverter efficiency, >98% MPPT efficiency.
Protections: Overload, short circuit, over-temperature, reverse polarity.
Monitoring: LCD display + mobile app with real-time data.
Operating Temperature: -20°C to 50°C (-4°F to 122°F).
Warranty: 10 years on panels, 5 years on electronics.

Controls and Settings

Access settings via LCD display or mobile app. Front Panel: POWER, MODE, ENTER, UP/DOWN buttons.

Display Functions: Power on/off, Mode selection, Parameter adjustment, Data viewing, Alarm reset.

Charge Controller Settings: Battery type (LFP, AGM, Gel), Charging voltage, Float voltage, Equalization. Inverter Settings: Output voltage (120V/240V), Frequency (60Hz), Transfer time, Eco mode. System Settings: Language (ENGLISH default), Time/Date, Alarm thresholds, Communication setup.

Connecting Devices

AC Loads: Connect to inverter output terminals. DC Loads: Connect to battery via DC breaker. Grid Connection: Optional through transfer switch.

Turn off all breakers before connecting devices.
Connect AC loads: Wire to inverter output following local electrical codes.
Connect DC loads: Use appropriate DC breakers and wiring.
Grid connection: Install transfer switch by qualified electrician.

Tip: Balance loads across phases for 240V operation. Do not exceed rated capacity.

System Operation

Supports multiple operating modes: Solar Priority, Battery Priority, Grid Backup.

Normal operation: System automatically manages solar charging and power delivery.
Mode selection: Choose via display or app (Off-grid, Grid-tie, Hybrid).
Load management: Monitor power consumption; adjust loads as needed.
Battery management: System maintains optimal charge levels automatically.
Grid interaction: Sell excess power or draw from grid as configured.
Generator support: Connect backup generator for extended outages.

WARNING! Do not modify system settings without understanding implications. Keep children away from electrical components.

Monitoring & Alerts

Real-time Monitoring: View solar production, battery status, load consumption on display or app. Alerts: System notifies of faults, low battery, overload conditions. Data Logging: Historical data storage for performance analysis.

Maintenance & Cleaning

Regular inspection: Check connections, clean panels, verify operation. Panel Cleaning: Use water and soft cloth; avoid abrasive materials. Battery Maintenance: Keep terminals clean; check voltage monthly. System Check: Verify all protections functional quarterly.

CAUTION! Disconnect system before maintenance. Do not use pressure washers on panels. Wear safety gear when working with batteries.

Regulatory Information

UL 1741 Certified: Complies with safety and interconnection standards. FCC Part 15: Class B digital device. NEC Compliance: Meets National Electrical Code requirements. Copyright © 2023 Aeo Energy Systems; all rights reserved. For technical support, visit www.aeoenergy.com or contact 1-800-555-ENERGY.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No power output	Breakers tripped/Battery low	Check/reset breakers; verify battery charge; check connections.
Low solar production	Shading/Dirty panels	Clear obstructions; clean panels; check panel connections.
Battery not charging	Controller fault/ Settings	Reset controller; verify settings; check solar input voltage.
Inverter alarm	Overload/Over-temperature	Reduce load; allow cooling; check ventilation.
No monitoring data	Wi-Fi/Communication loss	Check network connection; restart monitoring unit; verify settings.

Reset: Display > System > Factory Reset if needed (backup settings first).

Service: 1-800-555-ENERGY; www.aeoenergy.com/support